product specification 108-1979 11mar11 rev b augat* holtite* sockets 1. scope 1.1. content this specification covers performance, tests and qu ality requirements for the te connectivity (te) augat* holtite* sockets. these sockets are designed to be press-fit into a plated through hole of a printed circuit board. this unique design allows th e plated through hole to become a component socket. the sockets are designed to accept a .016 to .021 i nch round lead (5p), .011 x .018 inch rectangular lead (5p), .020 to .030 inch round lead (6p), .025 to .035 inch round lead (8p) and .035 to .045 inch round lead (12p). 1.2. qualification when tests are performed on the subject product lin e, procedures specified in figure 1 shall be used. all inspections shall be performed using the applic able inspection plan and product drawing. 1.3. qualification test results successful qualification testing on the subject pro duct line has been completed. the qualification tes t report number for this testing is 501-500. this doc umentation is on file at and available from engineering practices and standards (eps). 2. applicable documents the following documents form a part of this specifi cation to the extent specified herein. unless otherwise specified, the latest edition of the docu ment applies. in the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. in the event of conflict between the requirements o f this specification and the referenced documents, this specification shall take precedence. 2.1. te documents ! 109-197: te test specifications vs eia and iec test methods ! 501-500: qualification test report 2.2. commercial standard eia-364: electrical connector/socket test procedur es including environmental classifications 3. requirements 3.1. design and construction product shall be of the design, construction and ph ysical dimensions specified on the applicable produ ct drawing. 3.2. materials materials used in the construction of this product shall be as specified on the applicable product drawing. ?2011 tyco electronics corporation, a te connectivity ltd. company all rights reserved | indicates change *trademark for latest revision, visit our website at www.te.co m/documents. for regional customer service, visit our website at www.te.com 1 of 5 te logo is a trademark. other products, logos, and company names might be t rademarks of their respective owners. loc b
108-1979 3.3. ratings ! current: 5 amperes using an .062 inch thick glass epoxy, type fr4, with 2 ounce copper, plated, with electroplated (.001 inch minimum) copper and e lectroplated tin/lead (.0003 inch minimum) plated through holes. ! temperature: ? gold contacts: -55 to 125c ? tin/lead contacts: -55 to 105c 3.4. performance and test description product is designed to meet the electrical, mechani cal and environmental performance requirements specified in figure 1. unless otherwise specified, all tests shall be performed at ambient environment al conditions per eia-364. 3.5. test requirements and procedures summary test description requirement procedure examination of product. meets visual requirements. ei a-364-18. visual inspection. electrical low level contact resistance. 10 milliohms maximum i nitial for recessed contacts 11 milliohms maximum initial for flush contacts. 15 milliohms maximum final. eia-364-23. subject specimens to 100 milliamperes maximum and 20 millivolts maximum open circuit voltage. see figure 3. insulation resistance. 1,000 megohms minimum. eia-364 -21. test between adjacent contacts on .100 inch centerlines. temperature rise vs current. 30 e c maximum temperature rise at specified current. eia-364-70, method 1. stabilize at a single current level until 3 readings at 5 minute intervals are within 1 e c. mechanical vibration, sinusoidal. no discontinuities of 1 micro second or longer duration. see note. eia-364-28, test condition iv. subject mated specimens to 10- 2000-10 hz traversed in 20 minutes with 1.5 mm [.06 in] maximum total excursion or 20 gs, whichever is less. 4 hours in each of 3 mutually perpendicular planes. durability. see note. eia-364-9. insert and withdraw a .020 inch diameter polished steel test pin 50 times at a maximum rate of 500 cycles per hour. figure 1 (continued) rev b 2 of 5
108-1979 test description requirement procedure insertion force. 330 grams maximum. eia-364-13. measure the force necessary to insert a .020 inch diameter polished steel test pin at a maximum rate of 12.7 mm [.5 in] per minute. withdrawal force. 16 grams minimum. eia-364-13. measure force necessary to withdraw a .016 inch diameter polished steel test pin at a maximum rate of 12.7 mm [.5 in] per minute. contact retention. 2,267 grams minimum. eia-364-13. measure force necessary to push a contact out of an .039 inch diameter plated through hole. environmental thermal shock. see note. eia-364-32, test condition i v. subject specimens to 5 cycles between -65 and 150c. humidity-temperature cycling. see note. eia-364-31, m ethod iii. subject specimens to 10 cycles (10 days) between 25 and 65c at 80 to 100% rh. salt spray. see note. eia-364-26, test condition b. subject specimens to a 5% salt fog mist for 48 hours. temperature cycling. see note. eia-364-32, test condi tion vii. except: subject specimens to 100 cycles between -40 and 120c, dwell time and transition time shall be 30 minutes (120 minute cycle). shall meet visual requirements, show no physical da mage, and meet requirements of additional note tests as specified in the product qualification and requalification test sequence shown in figure 2. figure 1 (end) rev b 3 of 5
108-1979 3.6. product qualification and requalification test sequence test or examination test group (a) 1 2 3 4 5 test sequence (b) examination of product 3 4 low level contact resistance 4,6 4 1,3 insulation resistance 1,3 temperature rise vs current 1 vibration 5 durability 2 insertion force 1 withdrawal force 3 contact retention 7 thermal shock 1 humidity-temperature cycling 2 salt spray 2 temperature cycling 2 (a) see paragraph 4.1.a. note (b) numbers indicate sequence in which tests are per formed. figure 2 rev b 4 of 5
108-1979 4. quality assurance provisions 4.1. qualification testing a. specimen selection specimens shall be prepared in accordance with appl icable instruction sheets and shall be selected at random from current production. all tes t groups shall each consist of a minimum of 32 specimens. b. test sequence qualification inspection shall be verified by testi ng specimens as specified in figure 2. 4.2. requalification testing if changes significantly affecting form, fit or fun ction are made to the product or manufacturing proc ess, product assurance shall coordinate requalification testing, consisting of all or part of the original testing sequence as determined by development/product, qual ity and reliability engineering. 4.3. acceptance acceptance is based on verification that the produc t meets the requirements of figure 1. failures attributed to equipment, test setup or operator def iciencies shall not disqualify the product. if prod uct failure occurs, corrective action shall be taken an d specimens resubmitted for qualification. testing to confirm corrective action is required before resubm ittal. 4.4. quality conformance inspection the applicable quality inspection plan shall specif y the sampling acceptable quality level to be used. dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. figure 3 low level contact resistance measurement points rev b 5 of 5
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